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Branson/IPC 2000 3000 4000 Series Upgrade Kits
Allwin21 provides upgrade kits for Branson/IPC 2000 3000 4000 Series plasma asher, plasma etcher systems. The upgrade kits replace obsolete RF Generator, controllers, gas flow, electronics, PCBs, pressure control modules, temperature control modules, and other discontinued components while preserving the original process platform.
The upgrade can be performed on-site with minimal facility changes. Existing utility connections remain in place. The upgraded system provides modern PC-based control, graphical user interface, recipe storage, process data storage, diagnostics, improved reliability, and long-term support.
- Replace obsolete RF Generator, Gas flow
- Replace obsolete controller PCBs and electronics
- Improve system reliability and maintainability
- Add modern GUI, recipe management, and data storage
- Simplify troubleshooting and calibration
- Reduce downtime caused by obsolete components
- Extend the life of production-proven process platforms
- Add optional GEM/SECS II and advanced EOP functions
- Level 1 — Controller, PCB, MFCs and Allwin21 Software Upgrade
- Level 2 — Level 1 + Key Subsystem Replacement (Air-cooling RF Generator, New RF Matching, New EOP function etc.
| Comparing Item | New AW-B3000 | Upgraded Branson/IPC Systems | Original Branson/IPC Systems |
|---|---|---|---|
| Controller | New embedded PC | New embedded PC | Z-80 MPU |
| Monitor | 15″ Touch Screen | 15″ Touch Screen | Old obsolete display |
| Gas lines | New, MFCs | New, MFCs | Used |
| RF Power | New, Air-Cooling | Used, Water Cooling. New Air Cooling – Level 2 | PM-112, Used, Obsolete |
| Temperature Controller | New | New-Level 2 | Used |
| RF interfere | No | No | Some time |
| Frame | New | Used | Used |
| User Interface | GUI | GUI | Text |
| Data Storage | Store in Hard Disk | Store in Hard Disk | None |
| Recipe Edit | Easy to edit with GUI | Easy to edit with GUI | N/A |
| Recipes | Unlimited | Unlimited | N/A |
| Online Help | Yes | Yes | None |
| Gas Calibration | Easy to do with GUI | Easy to do with GUI | None |
| Diagnostic Function | More functions and AD/DA, I/O hardware exposed for easier maintenance and trouble shooting | More functions and I/O hardware exposed for easier maintenance and trouble shooting | Limited |
| A/D Precision | 14-16bits | 14-16bits | 12bits |
| PCB | Only one, new, simple, much stable | Only one, new, simple | A few assembly, Obsolete, pain, connection issues |
| EOP Function (Option) | Allwin21 New Method-Optional | Allwin21 New Method-Level 2 | Old Method, NOT good. |
| GEM/SEC II function (Option) | Optional | Optional | No |
| Alarm Light Tower | Yes | Yes-Level 2 | No |
| Vacuum Valves | New, MKS Throttle Valve | New- MKS Throttle Valve | No or Used |
| Vacuum Meters | New, MKS Baratron | New-MKS Baratron | No or Used |
| Chamber | New | Used | Used |
| O Rings | New | Used | Used |
| RF Matching | New | Used. New AW RF Matching – Level 2 | Used |
| Quartz Chamber | New | Used | Used |
| Cables | New | Used | Used |
| Wires | New | Used | Used |
| Other Components | New | Used | Used |
| Stability | Much Better | Better | Limited |
| OEM Support | Yes | Limited | No |
Working Equipment — On-Site Upgrade: If the original system is in working condition, Allwin21 can normally perform the standard controller/electronics and robotics upgrade at the customer’s site.
Non-Working Equipment / Major Repair / New Functions — Ship to Allwin21: If the original system is not working, has missing or damaged parts, requires significant repair, or requires major new functions, we recommend shipping the complete system to Allwin21.
Combining extensive troubleshooting, repair, parts replacement, system modification, and an upgrade at the customer site can be complicated and inefficient. At Allwin21, our engineers can evaluate the actual equipment condition, repair or refurbish the system, install the upgrade and new functions, integrate all subsystems, and fully test the complete equipment before shipment back to the customer.
For non-working or modified systems, Allwin21 can provide an initial estimated quotation based on the available information. The final scope and quotation may be revised after the equipment is received and evaluated.
Request an Upgrade Kit Review
Please provide the following equipment information and upgrade requirements. Based on your equipment condition, upgrade goals, and future plans, Allwin21 will review and recommend a suitable upgrade or retrofit solution.
Additional Upgrade Kit Keywords and Legacy Equipment References
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